Service

Heavy Engineering

We undertake conceptual, preliminary and detailed design projects in the areas of Structural Engineering Design and analysis. While endeavoring to maintain international standards in quality, our structural engineering team strives to reduce product design cycle time as well as ensure cost effectiveness. Our project engineers, electrical and structural designers will work with your primary contact to complete the structural design package required. Our engineers will adapt their structural analysis approach to conform to your requirements and structural standards. This will allow the input of information in the form of an easy-to-use graphical interface and intuitive input methods such as sample AutoCAD drawings. We also work with your engineers to develop design standards and a communication plan that will ensure consistent, repeatable and high quality performance on all such projects, now and in the future. The end result will be complete structural detail drawings, layout of plans, elevation, section and legends in 2D or 3D formats as per requirements.
The result is a seamless flow of information in the form of graphical and tabular output.

Heavy Engineering

HEAVY MOBILE EQUIPMENTS DESIGN SERVICES OFFERED BY AES:

  • POST FEA Calculations :
    Fatigue Calculations, Buckling Calculation –Plate and Column, Pin Calculation, Joint calculation Bearing Calculation, Buffer Calculation
  • Input Documents :

    Basic data’s Environment, duty & design parameters Standards, rules & loads, Load cases / combinations Material , Mechanical properties, Allowable stresses, Material loads, Live loads on boom conveyor, Incrustation (dirt accumulation) on boom Belt Tensions, Resistances Due To Friction And Travel, Wind Load, Dead loads, Live loads, Lateral collision, Seismic load

  • Standards :
    ISO 5049 & ISO 5048, FEM Section II, IS 800, BS 2573 part 1 & 2, 11111AS 4324,AS4100, AS 1170, DIN ISO 281
  • Calculations :

    Slew Bearing Calculation, Wheel and Rail Calculation, Bucket Wheel / Screw Calculation, Drive Calculation (conveyor, Travel, Bucket Wheel, Slew), Conveyor Calculation, Pin, Shaft, Bearing Calculation, Wheel Load Calculation, Stability Calculation, Cylinder Calculation, Guy and Boom Calculation, Splice Joint Calculation, Weld Calculation.

  • FEA Calculations :

    Structural Analysis, Buckling Analysis, Modal analysis

Structural & Heavy Engineering Services

    We support all phases of the structural engineering design process,(Right from layout, Preliminary design, Basic calculations, Modeling, FE analysis, Structural optimization, Post FEA calculations, Report & Documentation.

    The type of services we offer in heavy engineering are as follows:

    • Design & FEA of Equipment’s like BWSR or Ship loaders and other mobile equipment’s.
    • Design and FEA of static structures like Trusses, sheds, large storage tanks, Bins, kilns, 3D galleries etc.,
    • Retrofit, capacity enhancement of equipment’s.
    • Modelling & Detailing engineering.
    • Theodolite survey and 3D Scan of large Equipment’s, plants etc.,
    • Reverse engineering of Large equipment’s, plants etc.,
    • Material flow simulation using DEM.
    • CFD and thermal simulations.

Our team has an experience in a wide array of industrial projects including load bearing structures and machine foundations for vibrating equipment’s. Typical industry segments include but are not limited to:

    • Material Handling
    • Wind
    • Chemical plants
    • Oil refineries
    • Power generating units
    • Printing press facilities
    • Steel production
    • Allied industries

Get in touch

Ask me a question, I'd love to hear more from you.