Thermal Management and Testing

AES specializes in providing comprehensive thermal management solutions along with testing which refers to the set of strategies, technologies, and techniques employed to control and maintain the temperature of electronic devices, systems, or components within acceptable limits. Efficient thermal management systems are crucial in various industries, including electronics, Datacenter automotive, aerospace, and energy, as excessive heat can negatively impact the performance, reliability, and lifespan of electronic components.

AES helps OEMs and mass production business owners with its cutting-edge Thermal Management expertise which increases productivity, optimizes processes, and ensures seamless operations throughout their organization

AES Thermal Management Capabilities:

Thermal & mechanical analysis/simulations/modeling including CFD & FEA

Support onsite thermal lab validation tests
Heatsink design and optimization
Thermal management consulting services
Cost reduction & thermal performance improvement studies
Calculations for thermal design of heating, insulation, thermal stress, overall heat and mass balance
Participating thermal system design from concept to production
Thermal engineering services
Very competitive service quality and very cost-effective
We believe in simulation-driven design and development

Electronics cooling and packaging:

ASIC, Microprocessor, Mosfet, Diodes, layered board, motor windings Thermal analysis and performance evaluation.
Heat sink design; P-Q evaluation
TIM material selection.
ASIC lidded package.
Heat path design and optimization.
Thermal management by CFD thermal analysis
Thermo-structural CTE Mismatch studies
Prestressed modal, Shock & Vibration
Solder BGA plastic work studies
Board contact pressure studies.
EDA bridging.

Components of Specialization:

Electronic Power Steering(EPS) powerpack Thermal management and Structure Design.
PCIe Cards Thermal management
Graphic Cards Contact pressure studies.
Sports camera
Smart eyewear
Datacenter
Flat Panel Antenna
LED light module
LED display unit
Electrostatic chuck (ESC)
Showerhead
Load-lock

Data Center Cooling

The demand for data computing, processing, and storage has led to the construction of energy-intensive data center facilities. Efficient management of these facilities is critical for reducing power consumption. Effective thermal management system is crucial to keep the equipment running and functional.

Our highly skilled HVAC engineers and subject matter experts utilize cutting-edge hardware to offer precise and reliable data center cooling solutions. The fluid flow simulations allow HVAC engineers to observe variations in airflow, determine flow distribution, and optimize air temperature and flow rate, resulting in lower cooling expenses.

When it comes to data center cooling systems, AES is always prepared to take on any challenges. Our expertise spans on,

ASIC, Microprocessor, Mosfet, Diodes, Layered board, motor windings Thermal analysis and performance evaluation.
Heat sink design; P-Q evaluation
TIM material selection.
ASIC lidded package.
Heat path design and optimization.
Thermal management by Thermal and CFD
Thermo-structural CTE Mismatch studies
Prestressed modal, Shock & Vibration
Solder BGA plastic work studies
Board contact pressure studies.
EDA bridging.

Battery Thermal Management System

At AES, we specialize in designing and implementing advanced battery thermal management systems tailored for Hybrid Electric Vehicles (HEVs), Battery Electric Vehicles (BEVs), and Plug-In Hybrid Electric Vehicles (PHEVs). Our expertise lies in optimizing the performance and longevity of these vehicles by efficiently managing heat generated by batteries. This critical aspect enhances performance, extends lifespan, and ensures safety. Through meticulous thermal analysis and precise engineering, we tailor solutions that optimize thermal conductivity of materials, improve cell designs, and seamlessly integrate components to maximize efficiency and reliability.

Partner with AES to leverage our specialized knowledge and experience in developing comprehensive battery thermal management systems. Our solutions not only enhance the performance and efficiency of your electric and hybrid vehicles but also contribute to their long-term durability and safety.

AES Thermal Testing Capabilities:

Detecting and mitigating thermal issues.
Assessing performance under different temperature conditions.
Ensuring product reliability in extreme environments.

AES team comprises highly skilled thermal engineers and subject matter experts.
We have been helping electronics and semiconductor industries with their electronics cooling and testing needs for over a decade.
As testing is an integral part of the product development lifecycle, the testing process and data validation are the main factors that essentially help in concluding the product performance and the correlation of numerical simulation.
Any electronic component must undergo TAPP (Thermal, Airflow, Power, and Performance) testing.
The thermal testing outcome is the system’s Thermal Design Power (TDP).
The outcome of the flow testing is the flow rate and the pressure drops across the system under various flow conditions (natural and forced convection).
Determining the system’s Sound Pressure Level (SPL) is essential when using an anechoic chamber with ECMA-74 standards.
AES’s Thermal solutions have proved to be invaluable for a wide range of industries, including automotive, electronics, pharmaceuticals, food and beverage, and many others. AES’s commitment to leveraging cutting-edge technologies and extensive expertise makes us the ideal partner for OEMs and mass-production business owners who are looking to stay ahead in the race.

Environmental Chambers:

With the precise environmental testing chambers, we provide you,
The ability to simulate a wide range of temperatures, from extreme cold to high heat, allows for comprehensive testing of products in various environmental conditions.
Simulation of Real-World Conditions
The controlled environment in thermal test chambers facilitates accelerated aging testing.

Thermal shock testing:

Our talented team can improve the reliability of your product by,
Simulating Rapid Temperature Changes
Identification of Weaknesses and Failures
Assessment of Thermal Stress Resistance
Quality Assurance for Electronics
Validation of Material Integrity

Hot and Cold Cycling

By utilizing our thermal expertise, you can get insights into your products such as,

Mimicking Real-World Temperature Fluctuations
Identification of Material Fatigue
Evaluation of Thermal Expansion and Contraction
Validation of Sealing and Joining Integrity And achieves enhanced reliability in extreme environments