Thermal Management and Testing

AES helps OEMs and mass production business owners with its cutting-edge Thermal Management expertise which increases productivity, optimizes processes, and ensures seamless operations throughout their organization

Thermal Management Capabilities

AES Thermal Management Capabilities:

• Thermal & mechanical analysis/simulations/modeling including CFD & FEA
• Support onsite thermal lab validation tests
• Heatsink design and optimization
• Thermal engineering and testing training
• Thermal management consulting services
• Cost reduction & thermal performance improvement studies
• Calculations for thermal design of heating, insulation, thermal stress, overall heat and mass balance
• Participating thermal system design from concept to production
• Very competitive service quality and very cost-effective
• We believe in simulation-driven design and development

Electronics cooling and packaging:

• ASIC, Microprocessor, Mosfet, Diodes, layered board, motor windings Thermal analysis and performance evaluation.
• Heat sink design; P-Q evaluation
• TIM material selection.
• ASIC lidded package.
• Heat path design and optimization.
• Thermal management by Thermal and CFD
• Thermo-structural CTE Mismatch studies
• Prestressed modal, Shock & Vibration
• Solder BGA plastic work studies
• Board contact pressure studies.
• EDA bridging.

Components of Specialization:

• Electronic Power Steering(EPS) powerpack Thermal management and Structure Design.
• PCIe Cards Thermal management
• Graphic Cards Contact pressure studies.
• Sports camera
• Smart eyewear
• Datacenter
• Flat Panel Antenna
• LED light module
• LED display unit
• Electrostatic chuck (ESC)
• Showerhead
• Load-lock

Data Center Cooling

The demand for data computing, processing, and storage has led to the construction of energy-intensive data center facilities. Efficient management of these facilities is critical for reducing power consumption. Effective temperature management is crucial to keep the equipment running and functional.

Our highly skilled HVAC engineers and subject matter experts utilize cutting-edge hardware to offer precise and reliable CFD solutions for your data center cooling issues. The fluid flow simulations allow HVAC engineers to observe variations in airflow, determine flow distribution, and optimize air temperature and flow rate, resulting in lower cooling expenses.

When it comes to data center design and cooling, AES is always prepared to take on any challenges. Our expertise spans on,

• 1. ASIC, Microprocessor, Mosfet, Diodes, Layered board, motor windings Thermal analysis and performance evaluation.
  2. Heat sink design; P-Q evaluation
  3. TIM material selection.
  4. ASIC lidded package.
  5. Heat path design and optimization.
  6. Thermal management by Thermal and CFD
  7. Thermo-structural CTE Mismatch studies
  8. Prestressed modal, Shock & Vibration
  9. Solder BGA plastic work studies
  10. Board contact pressure studies.
  11. EDA bridging.

Battery Thermal Management

The performance and utility of clean energy mobility models like Hybrid Electric Vehicles (HEVs), Battery Electric Vehicles (BEVs), and Plug-In Hybrid Electric Vehicles (PHEVs) are primarily dependent on the performance and efficiency of the battery package which acts as the powerhouse for the above means of transport.

The usage of a battery always leads to heat generation and absorption. Therefore, the design and implementation of a successful thermal analysis phase are extremely important in battery manufacturing. With the precise set of outputs, we can measure the impact of every aspect of the battery like raw material used, cell designs and the components that form the design on its performance & life cycle.

AES Thermal Testing Capabilities:

• Detecting and mitigating thermal issues.
• Assessing performance under different temperature conditions.
• Ensuring product reliability in extreme environments.

• AES team comprises highly skilled thermal engineers and subject matter experts.
• We have been helping electronics and semiconductor industries with their electronics cooling and testing needs for over a decade.
• As testing is an integral part of the product development lifecycle, the testing process and data validation are the main factors that essentially help in concluding the product performance and the correlation of numerical simulation.
• Any electronic component must undergo TAPP (Thermal, Airflow, Power, and Performance) testing.
• The thermal testing outcome is the system’s Thermal Design Power (TDP).
• The outcome of the flow testing is the flow rate and the pressure drops across the system under various flow conditions (natural and forced convection).
• Determining the system’s Sound Pressure Level (SPL) is essential when using an anechoic chamber with ECMA-74 standards.
• AES’s Thermal Management services have proved to be invaluable for a wide range of industries, including automotive, electronics, pharmaceuticals, food and beverage, and many others. AES’s commitment to leveraging cutting-edge technologies and extensive expertise makes us the ideal partner for OEMs and mass-production business owners who are looking to stay ahead in the race.

Environmental Chambers:

• With the precise environmental testing chambers, we provide you,
• The ability to simulate a wide range of temperatures, from extreme cold to high heat, allows for comprehensive testing of products in various environmental conditions.
• Simulation of Real-World Conditions
• The controlled environment in thermal test chambers facilitates accelerated aging testing.

Thermal shock testing:

• Our talented team can improve the reliability of your product by,
• Simulating Rapid Temperature Changes
• Identification of Weaknesses and Failures
• Assessment of Thermal Stress Resistance
• Quality Assurance for Electronics
• Validation of Material Integrity

Hot and Cold Cycling

By utilizing our thermal expertise, you can get insights into your products such as,

• • Mimicking Real-World Temperature Fluctuations
  • Identification of Material Fatigue
  • Evaluation of Thermal Expansion and Contraction
  • Validation of Sealing and Joining Integrity And achieves enhanced reliability in extreme environments

Heat dissipation testing

With our strong technical abilities, we can help you with,

• • Assessment of Thermal Management Systems
  • Identification of Hotspots and Overheating Issues
  • Optimization of Cooling Solutions
  • Validation of Thermal Design to enhance performance in high-stress conditions

Temperature Humidity Testing

By this test we can accurately observe and validate the performance of the product on,

• • Material Performance under Harsh Environments
  • Validation of Sealing and Waterproofing
  • Identification of Thermal-Humidity Interactions
  • Validation of Performance in Climate-Controlled Environments

Benefits of Thermal Testing by AES

• Prevention of Thermal-Induced Failures
• Reduced Warranty Claims
• Enhanced Product Reliability
• Extended Product Lifespan
• Improved Quality Assurance
• Cost Savings
• Early detection of thermal issues
• Compliance with industry standards